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TRA-08 · Transmissions and drives

Sizing of a coil unwinding unit

Reel shaft, brake or drive motor, idler rollers and supporting frame of a cantilever or centre-mounted unwinder.

EN ISO 12100ISO 281VDI 2230
Proven service: established method, fixed price and delivery. If your case falls outside the standard or you need help choosing the right service, request a consultation or call +39 333 829 7733.

Description

An unwinder is sized starting from the reel and the material: the tension required on the web, how it changes between full and empty reel, the resulting braking or driving torque and the inertia to be overcome during acceleration. From there follow shaft, bearings, frame and drive. The scope is the calculation: the mechanical configuration is your decision, the numbers are ours.

What it includes

  • Web tension and taper tension law between full and empty diameter
  • Torque and power of the brake or of the unwinding motor, with the inertia of the reel
  • Check of the reel shaft in bending, torsion and fatigue
  • Bearing selection and life to ISO 281
  • Check of the supporting frame and of the bolted joints to VDI 2230
  • Calculation report with the limit operating conditions

What we need from you

  • Material, width and thickness of the web
  • Maximum and minimum reel diameter, core diameter and maximum mass
  • Line speed and acceleration and stopping times
  • Required tension, or mechanical properties of the material
  • Configuration: cantilever or between centres, expanding or mechanical shaft

Data is sent after the order confirmation, by email or with a sharing link. On request we sign a non-disclosure agreement before receiving the files.

What you receive

Calculation report in PDFTable of operating conditionsSpecification of brake or gearmotor for purchasing

Not included

  • Detail design and drawings of the unit: for the complete machine there is the service MAC-01
  • Design of the hydraulic and pneumatic circuits of the machine (MAC-01)
  • Setting of the tension control on the machine
  • Control cabinet and drive programming

These activities can be added with a dedicated quote.

How ordering works

  1. Request the pricePress «Get the price», choose the options and send the request: it is free and puts you under no obligation.
  2. Receive the priceWe send you the price of the service and the delivery time by e-mail, with the options you chose.
  3. Payment and dataYou pay by bank transfer and send the input data: the delivery days start from here.
  4. DeliveryYou receive the report in PDF and the agreed files, with an electronic invoice.

FAQ

Is the price really fixed?

Yes, for the scope described on this page: the price stated in the offer, plus VAT, including the options you selected. If the data you send show work that differs from the standard one, we tell you before starting and you decide whether to go ahead with a dedicated quotation or to cancel at no cost.

How do I pay?

By advance bank transfer, on the basis of the offer you receive after the price request. Work starts when the payment and the input data have been received.

When will I receive the work?

Within 7 working days of receiving payment and all the required data; with the urgent option the time is halved.

Can I order as a private individual?

Yes. The offer also states the price including VAT, and as a consumer you have the right to withdraw within 14 days under the terms of sale.